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Improved analytical model for residual stress prediction in orthogonal cutting
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《机械工程前沿(英文)》 2014年 第9卷 第3期 页码 249-256 doi: 10.1007/s11465-014-0310-1
The analytical model of residual stress in orthogonal cutting proposed by Jiann is an important tool for residual stress prediction in orthogonal cutting. In application of the model, a problem of low precision of the surface residual stress prediction is found. By theoretical analysis, several shortages of Jiann’s model are picked out, including: inappropriate boundary conditions, unreasonable calculation method of thermal stress, ignorance of stress constraint and cyclic loading algorithm. These shortages may directly lead to the low precision of the surface residual stress prediction. To eliminate these shortages and make the prediction more accurate, an improved model is proposed. In this model, a new contact boundary condition between tool and workpiece is used to make it in accord with the real cutting process; an improved calculation method of thermal stress is adopted; a stress constraint is added according to the volume-constancy of plastic deformation; and the accumulative effect of the stresses during cyclic loading is considered. At last, an experiment for measuring residual stress in cutting AISI 1045 steel is conducted. Also, Jiann’s model and the improved model are simulated under the same conditions with cutting experiment. The comparisons show that the surface residual stresses predicted by the improved model is closer to the experimental results than the results predicted by Jiann’s model.
关键词: residual stress analytical model orthogonal cutting cutting force cutting temperature
《机械工程前沿(英文)》 doi: 10.1007/s11465-021-0661-3
关键词: tool condition monitoring cutting temperature neural network learning rate adaption
Cutting heat dissipation in high-speed machining of carbon steel based on the calorimetric method
QUAN Yanming, HE Zhenwei, DOU Yong
《机械工程前沿(英文)》 2008年 第3卷 第2期 页码 175-179 doi: 10.1007/s11465-008-0022-5
Crystallographic orientation effect on cutting-based single atomic layer removal
Wenkun XIE, Fengzhou FANG
《机械工程前沿(英文)》 2020年 第15卷 第4期 页码 631-644 doi: 10.1007/s11465-020-0599-x
关键词: ACSM single atomic layer removal mechanism crystallographic orientation effect mechanical cutting Manufacturing III
Subhash ANURAG, Yuebin GUO,
《机械工程前沿(英文)》 2010年 第5卷 第3期 页码 247-255 doi: 10.1007/s11465-010-0097-7
关键词: surface temperature friction residual stress finite element analysis (FEA) dry cutting tool property
Tianfeng ZHOU, Ying WANG, Benshuai RUAN, Zhiqiang LIANG, Xibin WANG
《机械工程前沿(英文)》 2020年 第15卷 第1期 页码 81-88 doi: 10.1007/s11465-019-0561-y
关键词: tool friction minimum cutting thickness finite element method tool edge radius micro cutting
Molecular dynamics modeling of a single diamond abrasive grain in grinding
Angelos P. MARKOPOULOS,Ioannis K. SAVVOPOULOS,Nikolaos E. KARKALOS,Dimitrios E. MANOLAKOS
《机械工程前沿(英文)》 2015年 第10卷 第2期 页码 168-175 doi: 10.1007/s11465-015-0337-y
In this paper the nano-metric simulation of grinding of copper with diamond abrasive grains, using the molecular dynamics (MD) method, is considered. An MD model of nano-scale grinding, where a single diamond abrasive grain performs cutting of a copper workpiece, is presented. The Morse potential function is used to simulate the interactions between the atoms involved in the procedure. In the proposed model, the abrasive grain follows a curved path with decreasing depth of cut within the workpiece to simulate the actual material removal process. Three different initial depths of cut, namely 4 ?, 8 ? and 12 ?, are tested, and the influence of the depth of cut on chip formation, cutting forces and workpiece temperatures are thoroughly investigated. The simulation results indicate that with the increase of the initial depth of cut, average cutting forces also increase and therefore the temperatures on the machined surface and within the workpiece increase as well. Furthermore, the effects of the different values of the simulation variables on the chip formation mechanism are studied and discussed. With the appropriate modifications, the proposed model can be used for the simulation of various nano-machining processes and operations, in which continuum mechanics cannot be applied or experimental techniques are subjected to limitations.
关键词: molecular dynamics abrasive process chip formation cutting force temperature
A review on ductile mode cutting of brittle materials
Elijah Kwabena ANTWI, Kui LIU, Hao WANG
《机械工程前沿(英文)》 2018年 第13卷 第2期 页码 251-263 doi: 10.1007/s11465-018-0504-z
Brittle materials have been widely employed for industrial applications due to their excellent mecha-nical, optical, physical and chemical properties. But obtaining smooth and damage-free surface on brittle materials by traditional machining methods like grinding, lapping and polishing is very costly and extremely time consuming. Ductile mode cutting is a very promising way to achieve high quality and crack-free surfaces of brittle materials. Thus the study of ductile mode cutting of brittle materials has been attracting more and more efforts. This paper provides an overview of ductile mode cutting of brittle materials including ductile nature and plasticity of brittle materials, cutting mechanism, cutting characteristics, molecular dynamic simulation, critical undeformed chip thickness, brittle-ductile transition, subsurface damage, as well as a detailed discussion of ductile mode cutting enhancement. It is believed that ductile mode cutting of brittle materials could be achieved when both crack-free and no subsurface damage are obtained simultaneously.
关键词: ductile mode cutting brittle materials critical undeformed chip thickness brittle-ductile transition subsurface damage molecular dynamic simulation
Cutting performance of surgical electrodes by constructing bionic microstriped structures
《机械工程前沿(英文)》 2023年 第18卷 第1期 doi: 10.1007/s11465-022-0728-9
关键词: surgical electrodes tissue adhesion thermal injury bionic structures cutting performance medical tools
Edge preparation methods for cutting tools: a review
《机械工程前沿(英文)》 2023年 第18卷 第4期 doi: 10.1007/s11465-023-0766-y
关键词: edge preparation method preparation principle cutting edge geometry edge characterization tool performance
《机械工程前沿(英文)》 2023年 第18卷 第1期 doi: 10.1007/s11465-022-0729-8
关键词: honeycomb core straight blade ultrasonic cutting tool pose postprocessor
Design of ultrasonic elliptical vibration cutting system for tungsten heavy alloy
《机械工程前沿(英文)》 2022年 第17卷 第4期 doi: 10.1007/s11465-022-0715-1
关键词: tungsten heavy alloy ultrasonic elliptical vibration cutting Timoshenko’s theory resonant mode of bending finite element method
Jun WANG
《机械工程前沿(英文)》 2010年 第5卷 第1期 页码 19-32 doi: 10.1007/s11465-009-0082-1
关键词: abrasive waterjet engineering ceramics depth of cut cutting performance nozzle oscillation machining
Wenyuan LI, Yu HUANG, Youmin RONG, Long CHEN, Guojun ZHANG, Zhangrui GAO
《机械工程前沿(英文)》 2021年 第16卷 第1期 页码 97-110 doi: 10.1007/s11465-020-0600-8
关键词: laser cutting solar float glass scanning mode surface quality cutting efficiency
Energy efficient cutting parameter optimization
Xingzheng CHEN, Congbo LI, Ying TANG, Li LI, Hongcheng LI
《机械工程前沿(英文)》 2021年 第16卷 第2期 页码 221-248 doi: 10.1007/s11465-020-0627-x
关键词: energy efficiency cutting parameter optimization machining process
标题 作者 时间 类型 操作
Real-time tool condition monitoring method based on temperature measurement and artificial neural network
期刊论文
Cutting heat dissipation in high-speed machining of carbon steel based on the calorimetric method
QUAN Yanming, HE Zhenwei, DOU Yong
期刊论文
Crystallographic orientation effect on cutting-based single atomic layer removal
Wenkun XIE, Fengzhou FANG
期刊论文
and plastic deformation to machined surface temperatures and residual stress patterns in finish dry cutting
Subhash ANURAG, Yuebin GUO,
期刊论文
Modeling of the minimum cutting thickness in micro cutting with consideration of the friction aroundthe cutting zone
Tianfeng ZHOU, Ying WANG, Benshuai RUAN, Zhiqiang LIANG, Xibin WANG
期刊论文
Molecular dynamics modeling of a single diamond abrasive grain in grinding
Angelos P. MARKOPOULOS,Ioannis K. SAVVOPOULOS,Nikolaos E. KARKALOS,Dimitrios E. MANOLAKOS
期刊论文
Postprocessor development for ultrasonic cutting of honeycomb core curved surface with a straight blade
期刊论文
Depth of cut models for multipass abrasive waterjet cutting of alumina ceramics with nozzle oscillation
Jun WANG
期刊论文
Analysis and comparison of laser cutting performance of solar float glass with different scanning modes
Wenyuan LI, Yu HUANG, Youmin RONG, Long CHEN, Guojun ZHANG, Zhangrui GAO
期刊论文